Lab Scale

Vacuum Coater - UAS - Muyang Model:2440SS

UAS - Myuang Model: 2440SS

Capacity: 500 kg/hr

Mixing device: single shaft paddle mixer
Vacuum pressure: 910 mbar at sea level
Number of nozzles: 3
Cycle time with vacuum, 10% fat, 0.5% enzyme: 6 minutes
Cycle time without vacuum, 10% fat, 0.5% enzyme: 4 minutes
Material: contact parts in stainless steel


Near Infrared Seed Sorter - BoMill Model: TriQ30

Seed Sorter A0A8015Seed sorter A0A7997

Capacity: 3t/hr
Dimensions: W 1.2m x L1.36m x H1.8m

Pilot Scale Line (PSL)

Hammermill - G.J. Vis Model: VISHM2014

Hammer mill A0A8146

5 t/hr wheat at 700 microns

3600 RPM 800 sq. in screen surface area
Screens:
300 microns 6/64"
500 microns 8/64"
700 microns 10/64"
900 microns 12/64"


Roller Grinder - G.J. Vis Triple Pair 12" x 20"

Roller grinder A0A8150

9 t/hr wheat at 700 microns
Rolls diameter: 12"
Rolls length 20"
Rolls differential speed ratio 1.6:1
Roll weight 295 kg
Roll-type Feeder
Model: Feeder is integral to mill
Magnet
Scalper


Flaking Mill - A.T. Ferrell Flaking mill with 24" leg extension

Flaker A0A8237

Model: 18x36 Dual Drive
Capacity (flake thickness of 1.5 mm) 5460 kg/hr
Rolls diameter: 18"
Rolls length: 36"
Rolls RPM: 391
Rolls differential speed ratio: 1:01
Roll weight: 1025kg/each
Rotary Feeder Model: Pin feeder
Capacity: 9000 kg/hr
Rotary size: 4" D x 34" L


Extruder - UAS-Muyang Extruder Model: MY56X2 Conditioner Model: SBTZ10

Extruder A0A8182Conditioner Capacity: 0.3-0.8 t/hr
Steam pressure required: 15-30 psi
Steam flow rate: 60-110 lbs/hr
Water flow rate: 20-40 lbs/hr
Extruder Capacity: 70-550 lbs/hr
Screw diameter: 2.25 inches each
Twin screw Material: Alloy
Steam pressure required: 80-100 psi
Steam flow rate: 50 lbs/hr


Counter Flow Cooler - UAS-Muyang Model: SLNF14X14A

Counter flow cooler Capacity (pellet 3/16"): 5000 kg/hr
Max outlet product temperature: 5°C above
Moisture reduction: 3.80%
Rotary spreader


Fluid Bed Dryer - UAS-Muyang Model: ZG 6 x 60

Fluid bed dryer A0A7915Type of feeder: Gravity/vibratory
Dimensions: W 1.3m x L 6.6m x H 2m
Capacity: 100-500 kg/hr
Drying air temperature: 120oC
Rentention time: 20-40 min
Max outlet product temperature: 50-130oC
Material: Contact parts stainless steel, carbon steel other


Horizontal Vacuum Coater - UAS-Muyang Model: SYPZ120

Horizontal vacuum coater A0A8131Capacity: 5000 kg/hr
Mixing device: Single shaft paddle mixer
Vacuum pressure: 910 mbar at sea level
Number of nozzles: 6
Cycle time with vacuum, 10% fat, 0.5% enzyme: 6 minutes
Cycle time without vacuum, 10% fat, 0.5% enzyme: 4 minutes
Material: Stainless steel


Crumbler - UAS-Muyang Model: MUSL 24 x 110

CrumblerCapacity: (pellet 3/16") 8000-10000 kg/hr
Rolls diameter: 9.5 in
Rolls length: 43 in
Rolls RPM: 720-480 RPM
Roll Feeder
Model: MU 1100


Mixer - UAS-Muyang Model: SLHSJ1

Mixer A0A7960Mixer A0A7933

Twin-shaft Paddle
Optimal Loading
Mixing capacity: 35.6 cu-ft
Mixing time: 40-60 sec CV: <5%
Minimum Loading:
Mixing capacity: 6 cu-ft
Mixing time: ~ 10 sec CV: <5%
Maximum Loading:
Mixing capacity: 31 cu-ft
Mixing time: ~ 20 sec CV: <5%
 


Roto-shaker Screener

Roto Shaker screenRoto shaker screen A0A8244UAS-Muyang
Model: SFJH80x3C
Capacity (4.7mm pellets) 5000-6500 kg/hr

 

Buhler Rentioning and Conditioning system

The equipment is a Buhler ACHA System

  • which can condition feed at 1-7 tonnes per hour,
  • add liquid ingredients to the conditioning vessel,
  • can retain conditioned mash for up to 120 seconds before delivering it to the pellet mill.
  • has high efficiency electrical heat mats to give a more consistent conditioning temperature.

Buhler ACHA System 1 Buhler ACHA System 2 Buhler ACHA System 3

Pellet Mill - UAS-Muyang Model:MUZL350II

Capacity: 2-6.5 t/hr

Die Inside diameter: 350 mm
Width: 100mm Thickness: 30-60mm
Working area: 170 sq in
Holes area: 4.0mm die, 35% perforated
Material: X46Cr13
Weight: ~ 55kg
Peripherical speed: 6.5 m/s
Rolls Quantity: 2
Diameter: 150 mm Width: 106 mm
Material: 20CrMn

Pellet Mill